How tap drill size is determined
A 60° metric or Unified thread has a theoretical height H = 0.866025 × pitch. The internal thread is truncated; a 75% engagement tap drill removes about ¾ of the remaining height, which simplifies to a workshop rule of tap drill ≈ major diameter − pitch for metric coarse and fine series.
Formula
H = (√3 / 2) × P
Tap drill ≈ D − 0.75 × 1.0825 × P
Metric shortcut: D − P
Basic minor Ø = D − 1.0825 × P
M8 × 1.25
How we tap on the shop floor
Accurate Industries still uses the 75% rule: tap drill ≈ major − pitch, then a clearance drill for the bolt. The M8 tapping drill is 6.8 mm; M6 drill size is 5.0 mm; tap drill for M10 is 8.5 mm; M12 tap drill is 10.2 mm. Metric coarse is the default on dies and moulds we build in Pune; UNC, UNF, UNEF and Whitworth (BSW / BSF) still appear on older imported machines. This page is a tap drill chart metric and imperial, and a tap drill size calculator: M2–M64 plus UNC, UNF, UNEF, BSW and BSF. Use it for thread drill size, tap drill size chart lookups, and the drill size for tapping at 75% engagement. Open a size page when you need the number without scrolling the full chart.
M3, M6, M8, M10 & M12 Tap Drills
- M3 tap drill size
- M6 tap drill 5.0 mm
- M8 tap drill size
- M10 tap drill 8.5 mm
- M12 tap drill 10.2 mm
- M24 tap drill 21.0 mm
Tap drill sizes & charts
- M8 × 1.25 tap drill
- M10 × 1.5 tap drill
- M12 × 1.75 tap drill
- M6 × 1 tap drill
- M16 × 2 tap drill
- M4 × 0.7 tap drill
- M5 × 0.8 tap drill
- 1/4-20 UNC tap drill
- M3 × 0.5 tap drill
- M20 × 2.5 tap drill
- M24 × 3 tap drill
- 5/16-18 UNC tap drill
- 3/8-16 UNC tap drill
- 1/2-13 UNC tap drill
- UNC tap drill chart
- UNF tap drill chart
- BSW tap drill chart
- UNEF tap drill chart
- BSF tap drill chart
After tapping, check the hole against the tolerance calculator if the print calls up an H7 or similar locational fit on a plain diameter.