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Tap Drill Size Chart – Metric, UNC, UNF & BSW

Metric, UNC, UNF, UNEF, BSW and BSF tap drills

M8 × 1.25 tapping drill6.8 mmM6 is 5.0 mm · M10 is 8.5 mm · M3 tap hole is 2.5 mm

Recommended tap drill

6.8mm

0.2677 in

75% thread: tap drill ≈ major − pitch (8 − engagement × 1.0825 × 1.25).

Designation
M8
Major diameter
8 mm
Pitch
1.25 mm
TPI
20.32
Basic minor Ø
6.647 mm
Internal / external
Internal tap drill shown · external uses major Ø
Clearance · close
8.4 mm
Clearance · normal
8.8 mm
Clearance · loose
9.6 mm

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How tap drill size is determined

A 60° metric or Unified thread has a theoretical height H = 0.866025 × pitch. The internal thread is truncated; a 75% engagement tap drill removes about ¾ of the remaining height, which simplifies to a workshop rule of tap drill ≈ major diameter − pitch for metric coarse and fine series.

Formula

H = (√3 / 2) × P

Tap drill ≈ D − 0.75 × 1.0825 × P

Metric shortcut: D − P

Basic minor Ø = D − 1.0825 × P

M8 × 1.25

8.00 − 1.25 = 6.75 mm, issued as a 6.8 mm tap drill. Normal clearance for an M8 bolt is 9.0 mm.

How we tap on the shop floor

Accurate Industries still uses the 75% rule: tap drill ≈ major − pitch, then a clearance drill for the bolt. The M8 tapping drill is 6.8 mm; M6 drill size is 5.0 mm; tap drill for M10 is 8.5 mm; M12 tap drill is 10.2 mm. Metric coarse is the default on dies and moulds we build in Pune; UNC, UNF, UNEF and Whitworth (BSW / BSF) still appear on older imported machines. This page is a tap drill chart metric and imperial, and a tap drill size calculator: M2–M64 plus UNC, UNF, UNEF, BSW and BSF. Use it for thread drill size, tap drill size chart lookups, and the drill size for tapping at 75% engagement. Open a size page when you need the number without scrolling the full chart.

M3, M6, M8, M10 & M12 Tap Drills

Tap drill sizes & charts

After tapping, check the hole against the tolerance calculator if the print calls up an H7 or similar locational fit on a plain diameter.

Frequently asked questions

How is a metric tap drill size determined?+

For a typical 75% thread engagement, tap drill ≈ major diameter − pitch. For M8 × 1.25 that is 8.00 − 1.25 = 6.75 mm, rounded to the standard 6.8 mm drill. Fine pitches subtract a smaller pitch and therefore use a larger drill.

What is the difference between tap drill and clearance drill?+

A tap drill is the hole you tap (internal thread). A clearance drill is a through-hole for a bolt to pass freely. Clearance holes are given as close, normal and loose fits per common workshop practice (aligned with ISO 273 medium series).

Do you support imperial threads?+

Yes. UNC, UNF, UNEF, BSW and BSF are included with TPI, major diameter, tap drill (inch and nearest fractional), and clearance drill recommendations. Dedicated UNEF and BSF tap drill charts sit next to the UNC, UNF and BSW charts.

Is this a metric tap drill calculator and tap size chart?+

Yes. It is a metric tap drill calculator for M2–M64 plus a tap size chart for Unified and Whitworth. Use it for thread drill size, tap drill size chart lookups, and the drill size for tapping at 75% engagement.

Is 75% thread always correct?+

75% is the usual workshop target for strength versus tapping torque. Softer materials or difficult holes sometimes use 60–70%; high-strength joints in steel may go higher. The calculator shows the 75% recommendation and the formula so you can adjust.

What does M8 × 1.25 mean?+

M8 is a metric thread with 8 mm major diameter. 1.25 mm is the pitch (distance between crests) — the ISO coarse pitch for M8. Fine M8 variants include 1.0 mm and 0.75 mm pitch.

What is the M8 tapping drill size?+

The M8 tapping drill (M8 × 1.25 coarse) is 6.8 mm. That is major minus pitch, 8.00 − 1.25 = 6.75 mm, issued as a 6.8 mm drill. M8 tap pitch is 1.25 mm coarse. A normal clearance hole for an M8 bolt is 9.0 mm.

What drill size for M6 and M10 taps?+

M6 drill size (M6 × 1 tap) is 5.0 mm; M6 tap size is the M6 × 1 thread itself. Tap drill for M10 coarse (M10 × 1.5) is 8.5 mm. Open the M6 or M10 page for clearance drills and fine pitches.

What size drill bit for an M8 × 1.25 tap?+

The drill bit for an M8 × 1.25 tap is 6.8 mm (M8 tap drill bit size). That is the coarse M8 tapping drill. M8 tap pitch is 1.25 mm coarse; fine M8 × 1 uses 7.0 mm and M8 × 0.75 uses 7.3 mm.

Is M8 drill size 6.8 mm or 9.0 mm?+

M8 tap drill size is 6.8 mm for M8 × 1.25 (the hole you tap). M8 drill size for clearance — so the bolt passes — is 9.0 mm normal. Open the M8 page for both, plus M6 5.0 mm and M3 2.5 mm.

Is this a tap drill chart for metric and imperial?+

Yes. It is a tap drill chart metric and imperial: M2–M64 coarse and fine, plus UNC, UNF, UNEF, BSW and BSF. Use it as a tap drill size calculator, then open a size page (M6, M8, M10, 1/4-20) when you want one row without the full chart.

What is the tap drill for M6 × 1.0 (6 mm × 1)?+

M6 × 1.0 tap drill is 5.0 mm. M6 tap pitch is 1.0 mm coarse. Searches like 6mmx1 tap drill size and drill size for an M6 1.0 tap are that same hole. Open the M6 page for clearance drills.

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